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BALER
MACHINE
The purpose of a “Baler Machine or Line” is to
accumulate the packets from the Form Fill and Seal machines
and pack or bale them into poly or paper baler bags which
are then sealed and conveyed on a belt. These baler bags may
then be “check weighed” on a Check Weigher before
being conveyed to a palletiser or manual palletising station
for dispatch. The baler bags may be placed on the machine
manually or the entire line can be automated using a bag placer
thus allowing a number of lines to be operated by a single
operator. The machines allow for a substantial saving in labour
and associated costs.
The new range of baling machines can be fitted with a variable-sized
accumulator, which is adjustable for a range of product size
e.g. 500g, 1kg, 2kg, 5kg-pillow pack.
Series 1000 Baling Machine
The most basic model in the range replaces the traditional
baling table at the end of a form fill and seal (FFS) machine.
It accumulates and packs the packets neatly into a baler bag
(polyethylene or paper) which is then manually sealed. This
operation is performed by a single operator as opposed to
the traditional three to six operators at a baling table.
Series 2000 Baling Machine
This is the first of the semi automatic baling line.
Its function is to:-
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accumulate the pillow packs produced on the Form Fill &
Seal (FFS) machine
• pack them into sealed polyethylene (or paper) baler
bags
• manually form the top of the baler bag and feed
the baler bag into the sealer
• feed the sealed baler bag to the palletizer station
for (manual) palletizing.
Series
3000 Baling Machine
This is the first of the automated range whose functions include
automatically accumulating the pillow packs off the FFS machine,
packing into baler bags, folding of the top of the baler bag,
and sealing of the baler bag.
Series 4000 Baling Machine
This is a fully automatic machine with functions that include
automatically accumulating the pillow packs off the FFS machine,
the automatic feeding of the baler bag onto the accumulator
duckbills, packing of the pillow packs into baler bags, folding
of the top of the baler bag, and heat sealing of the baler
bag. It incorporates the Automatic Paper Bag Placer/Positioner.
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AUTOMATIC
PAPER BAG PLACER / POSITIONER
This is a pneumatically operated and PLC controlled unit that
automatically feeds the paper baler bag onto the duck bills
of the accumulator on the baler line. This unit serves two
prime purposes:-
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to eliminate the necessity for an operator, and
• to ensure
that the baler bag is correctly positioned on the duck bills
every time.
This
unit also allows for one operator to man more than one baler
line at a time. The operator ensures that all lines run smoothly,
is available to stop a machine should any pillow packs burst
or split during the packing operation and refills the baler
bag feed unit at the necessary intervals.
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CHECK
WEIGHER
These weighing machines can be for either moving or static check
weighment lines. The filled bag's weight is checked on either
a moving or static conveyor belt using load cells connected
to an electronic controller.
Any under or overweight bags are identified either by an alarm
or by being forcibly removed by an electronically controlled
pneumatically operated bag pusher that removes the bag from
the conveyor belt. Each machine is manufactured to each client's
specification or particular needs |
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RAPI
ATMOSPHERIC PACKER
For powders and hygroscopic products.
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Rapi Packer is an efficient valve
sack packer for a wide range of materials which
will flow readily under fluidisation, e.g. milled
loose minerals, starch, soup powders, cement etc.
Production of 10 to 50kg sacks at a rate of up to
6 sacks per minute, using only one-man operation.
Open mouth attachment available as an extra for
open mouth bags. |
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The
Rapi Packer simultaneous weighs and fills pasted
valve multiwall sacks and plastic valve sacks.
The Rapi Packer can be quickly and easily installed
under a storage bin.All components in the path of
product are manufactured from stainless steel. The
Rapi Packers simplicity of design assures a minimum
of maintenance and maximum productivity. The Rapi
Packer can be connected to the customers dust collection
unit if required. |
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GRAVITY
PACKER
For granular products
The Gravity packer is a simple inexpensive
packer for abrasive and non-abrasive free-flowing material,
such as pellets, samp, rice, granulated metals, grains, sugar,
industrial sands etc.The Gravity Packer simultaneously weighs
and fills valve bags by feeding material from the hopper by
gravity with flow automatically cut off when bag being filled
reaches the desired weight. All parts in the path of product
are manufactured from stainless steel. This simplicity of design
assures minimum amount of maintenance.The Gravity packer is
pneumatically operated. The filling speed is relatively slow
but one operator can handle two machines if so required. |
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ELECTRONICALLY
CONTROLLED SCREW PACKER
The Precision Metal Products Screw / Auger Packer
is used for packing powders or hydroscopic products such as
flour, maize meals, chemicals etc. This machine can be used
on certain granular products where the granules are small and
it is not very important if a small percentage of the granules
are damaged. The machine is electronically controlled which
allows for accurate weight measurement. This machine can pack
bags from 6kg to 80kg, with valve sizes to suit 90 to 140mm
valve bags. Note: A Screw Packer is not suitable or recommended
for abrasive products. |
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ELECTRONIC
NET WEIGHER
This is an electronically controlled net weighing machine that
can weigh from 10kg up to 80kg bags. Being electronically controlled
the system is accurate thereby reducing product giveaway and
increasing profits. A single line can produce 6 - 8 bags per
minute depending upon the size of bag being weighed. A dual
weighing system with single outlet can be made thus increasing
the production up to 16 bags per minute. One operator can mange
placing 16 bags per minute. |
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| ONE
TON BAGGING UNIT |
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is a gross or nett weighing bulk bag filling system,
which reduces packaging costs. It has a quick and
simple bag placement on the filler. High production
rates of up to 15 bags per hour. This system can
be automated increasing production rates up to 30
bags per hour depending on the product being packed.
Accurate Electronically controlled weighing system
reduces product giveaway. A simple rugged design
makes it is simple to maintain and operate. |
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PINCH
BOTTOM FIELD CLOSURE UNIT
This machine obviates the necessity for outdated closing methods
of paper sacks such as sewing, stapling or bunch tying. In reactivates
the pre-applied thermoplastic adhesive on the specially designed
pinch bottom bag with hot air, then folds, compresses and simultaneously
closes the top to provide a sift-proof closure. It closes pre-applied
pinch bottom bags at rates up to 26 bags per minute and eliminate
sewing machine problems, needle holes, thread tales and inventory
of closing materials. Provides modern squared-off packages with
uniform end closures that have excellent handling, stacking
and palletising qualities as well as ample printing surfaces. |
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| CONTINUOUS
COMPONENT MANUFACTURE |
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LIGHT
ALUMINIUM & NYLON HOSE REEL NOZZLES
These nozzles are intended for use in the fire industry. They
are designed to fit onto the end of a 19mm hose reel that is
mounted on a wall and connected to either the fire mains or
municipal water supply. The nozzles produce either a jet or
spray of water. They are available in either light aluminum
or nylon and both are SABS approved. |
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CONDUCTIVITY
PROBES
The small "button probes" are used in conjunction
with an electronic system developed by Dynamic Systems to measure
the level in a hoper or Donnelly chute. There is no commercially
available measurement system for this and we are the only suppliers
of this equipment in Southern Africa. The
larger probes are used in a variety of applications in the
sugar industry to measure and control the consistency and
levels of sucrose solutions and molasses. |
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FOAM
FIRE FIGHTER
This unit is designed to operate off a fire hose reel or any
19mm hose via a fire hydrant with a reducing adapter. The unit
is operated via a 20-liter drum of 6% AFFF foam compound that
produces low expansion foam. It is recommended for high-risk
areas where a large volume of foam can be generated in a short
period of time to extinguish a fire.
In situations where there are fuel / highly flammable liquid
spillage's and where welding is undertaken, this unit will offer
protection against any accidental fires as a blanket of foam
can be effectively generated to protect the area concerned.
It is supplied as a fully portable mobile unit. |
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NO
PIC AVAILABLE |
CENTRE
BOLTS
These components are manufactured from EN8 and are for use by
spring manufacturers for the motor industry. A variety of standard
sizes are available |
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NO
PIC AVAILABLE |
BRONZE
BRUSHES
These are manufactured from manganeze bronze. They are utilised
by the spring manufacturers for the motor industry. A large
range of sizes are available. |
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| JOB
SHOP & MAINTENANCE UNIT |
Basic
maintenance for a number of manufacturing companies
Grinding of Rubber rollers for the printing industry.
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